Manual Box of variables Transmission (MCPP)
Design features
Fiat Albea cars, collected in Russia, establish five-speed mechanical transmissions. The gearbox is made on a two-chart with five sync transmissions forward, reverse gear Does not have synchronizers. Transmission, main gear And the differential has a common crankcase.
Figure 1. General view of the PPC.
1 - rear cover; 2 - Carter gearbox; 3 - the working cylinder of the clutch shutdown; 4 - Lamp Switch rear stroke; 5 - lever plug off clutch; 6 - shaft plug off clutch; 7 - Carter clutch; 8 - car speed sensor; 9 - gear shift lever; 10 - gear shift mechanism; 11 - Sapun; 12 - gear selection lever
OEM codes of spare parts PPC.
40004630 - drive oil carriage;
40004620 - Left drive oil carriage;
40004800 - Transmission switching seals;
55203408 - Reverse Sensor.
The oil used in the checkpoint must match SAE 75W-85 and match or exceed the requirements. aPI specifications GL-4 Plus and MIL-L-2105 D LEV. Oil volume in MCPP car Fiat Albea - 1.5 liters.
Drain and plug holes.
In the places of the specified arrows are the drain and filling openings of the manual transmission. On a / m Fiat Albea there is no control probe to check the level transmission Oil In the manual transmission, the bay hole is considered control. If the box is fully filled, then the oil must be fused on the thread of the filling hole. In the MCPP of the car Fiat Albea come in 1.5 liters of oil and no more !!!
Main faults, to eliminate which you need to remove the transmission from the car:
Elevated (compared to the usual) noise;
Spontaneous shutdown or fuzzy transmission;
Oil leak through seals and gaskets.
In addition, the gearbox is removed to replace the clutch, flywheel and rear gland crankshaft Engine.
Replacing the gland on the gear selection rod.
To do this, you need to remove rechargeable battery And its platform.
Then disconnect the power connector of the reverse and traction of the gear selection. Next, remove the mechanism itself (5-6 bolts of the head on 13 with the extension), the box remains on the spot.
This looks like a removed mechanism. In the photo it is the entire grilled and covered with a layer of dirt, as the result of the current gland.
Disassemble the gear selection mechanism will have, because The clinic balancing plate is prevented in the body of the mechanism in the body of the mechanism, which is welded to the gear selection rod. Back to the box, the mechanism is placed on a degreased surface with a special red sealant for gearbox (self-heating when heated, at normal temperature as gel).
After removing the mechanism, we remove the lock washer and the pin (stopper) (see photo). When knocking out the pin, the mechanism should be placed as in the photo below, otherwise the pin will not be selected. It will fall into inaccessible cavities than you are very puzzled, because then it will be impossible to get it.
Then pull out the gear selection shaft and press the old gland.
Get the seal is preferably original, in size you can pick up and russian production. But this is not reconsalled, because in addition to the working sealing edge in addition to the working sealing edge, there is a mud boot (see the photo below).
We will prescribe a new gland in the selector housing.
After collecting the selector mechanism in reverse order. Special attention when assembling the flag, it must be in the groove of the specified arrow. In photo 3. proper position flag.
Proper flag position.
Under the battle of the battery on one of the bolts fastening the selection selector, the "mass" wire is connected. When it is reversed, it is recommended to clean it for reliability of contact.
Initially, the Fiat Albez is flooded synthetic oil API GL-4 75W-80 Tutela Car ZC75 Synth. Naturally, it will be vryatli, so buy a firm that you trust, just to meet the standards and specifications. For example, not bad ZiC G-F Top 75W-85. In gear Fiat Albea You will need to buy two liters, because a box will fit somewhere 1.5 liters of oil, although in the Albea / Palio repair manual, it is written that the volume of oil in mechanical gearbox is 2 l., Because It will not be done completely to merge.
In general, there should be no difficulty when replacing oil MCPP FIAT ALBEA. Yes, and why ... everything is simple enough: it has come to the car, found drain plug, twisted from Lil to the cropped canister, twisted, found the bay (it is the control level) flooded with a syringe or conducted a hose from the patch to the fuel hole, and flooded with 1.5 liters of oil. And there can be more (if you warm up the car and raise on the jack on one side, then surely it will turn out to merge). Lei until it starts to flow.
Only, - see do not follow the gear axis bolt and drain stopper! The drain and fuel plugs are from different sides, and not one under one.
Where, what a cork, look in the photo. 
To merge oil from the Albea box, you will need a hexagon on "8"
We drain the exhaust oil from the box to the prepared container.
To unscrew the filler plug - the hexagon on "12".
The bay of the new oil in the gearbox is produced from the patch (clothes on the canister tube of suitable size).
Quoted for a long time domestic roads Fiat assumes approximately every one hundred thousand kilometers of run. Well, and caring car owners and speak at all that it is better to produce this procedure every 50 - 60 thousand kilometers. Replacing the oil in a mechanical transmission of the car's gear Fiat Dukato is not particularly different from the same procedure in the MCPP of other car brands.
In fact, a lot of disputes walk on the periodicity of oil replacement. Manufacturers proudly convince that the fluid is poured once - at the factory - and the car owner, the need for replacement should not be disturbed. But this, of course, advertising and a beautiful fairy tale. Take any oil in the auto shop and see: he has a shelf life. It is usually five years old. In general, the fairy tale does not find confirmations in real life.
Select Oil
Oil must be chosen original. No analogues, fakes under popular brands do not fit. Replacement working fluid in the manual transmission - not such a frequent procedure in order to save on original Product It was essential, and on the durability of the mechanism and quality of work it will be very affected.
For these purposes, the transmission oil 75W80 is best suitable - for the FIATA fiat box it is just perfect. Typically, the oil is packaged in a bottle of one liter, for replacement you need to purchase two such containers. On average, such a purchase will cost one - two thousand rubles depending on the selected oil.
A small remark: the cost does not always indicate the quality of quality. The most expensive products include in their price and payment of the brand itself. Of course, everyone decides how much it is necessary for him. Another thing is that very cheap products will not fit too: it is better to not even look at them. The oil covered in the box will serve a lot of kilometers, a poor-quality product can harm well, so it is best to give preference to those brands that are in the middle of the price line.
In addition, you have to spend money on the laying for the pallet of the box. Under each box (concerns mechanics) you need to pick a pallet. You can purchase as the original (the price is usually low - up to 500 rubles) and analogue, if you are well confident in the company manufacturer.
Despite the fact that you have purchased two liters, you should not pour them all. You will need approximately 1.6 liters for the bay. About how to do this correctly, let's talk in the next section.
The process of replacing the oil in the MCPP FIATA DUKATO
In the replacement process transmission fluid You most likely will arise quite natural questions. For example, the car manufacturer very hard insists that it has an eternal oil, so no connectors for draining liquid are provided. In order to merge serving oil, you will have to unscrew the crankcase cover, which is screwed with several bolts.
Merging the transmission fluid, substitute any container to estimate the volume of the product that has already served. It will help you to evaluate how much you will need to pour new.
Evaluate appearance Exhaust transmission fluid: it will be dark, perhaps too thick. But even in the worked out there is no deposits, if you observe them, you either flooded a bad product, or something works wrong.
If the exhaust oil is the dark meaning it has long time to change
In order to estimate the level, unscrew the control plug.
After the old oil was fused, you can put a new gasket. Installing it is simple and does not require special skills, so we will not stop on this process. Spinning bolts in place after installation, spread the thread lock, this trick is used even in the factory conditions, and it will definitely not hurt you.
Now it's time to move itself to replace the transmission fluid. Remove the sapun (it is on the box, on its top, choose the key 17), rinse it, you can even blow it. Then insert the hose with a funnel or any other bay system. That's all, you can safely let oil: navigate in volume it stands on the control opening, which we are unscrewed in advance. As soon as it is started to leak over the surplus, the bay must stop and spin the plug.
And now a small trick: after twisting the plug, you should add a little more, literally 100 - 200 ml. These excess will go to bearings and will surely be alike. But do not overdo it!
That's all. The old oil in the gears of your Fiat Ducato changed to a new one, now you are waiting for a significantly increased ease of the box itself, and you will certainly appreciate the smoothness of the stroke and ease of switching from one speed to another. It remains only to test!
The Italian production car "FIAT ALBEA" will not name the most popular in Russia or other CIS countries. At home "Albea" is quite popular, but we have large demand has no. But the car has its own fans who actively exploit the car, serve and repair. As with any other car owners, the holders of the Fiat Albea model, it is necessary to periodically change all consumables to maintain the technical characteristics of your car on optimal indicators. The fundamental difference in the "Fiat Albea", if compared with other machines, no. So it is important to adhere to general principles And some recommendations of the automaker.
Before replacing the oil in the gearbox, check the level and lubrication status.
Many companies producing modern cars, do not take into account real Russian operating conditions, positioning the flowable transmission oils still at the factory as eternal. But practice shows that most of these eternal oils live up to a maximum of 100 - 150 thousand kilometers, while completely losing their operational and physico-chemical characteristics. For the driver, it is dangerous to ride a car, in the box of which the lubricant did not change such a long time.
Fiat does not make such loud statements. Changing the oil in the checkpoint is recommended through every 60 thousand kilometers passed. This is the optimal average, in which the factory lubricant does not lose its quality, but still needs to be replaced. Relieve yourself from your specific situation. Operation "FIAT ALBEA" does not always provide for moderate climate, relatively smooth and high-quality roads. Under such conditions, the box is capable of working on a factory transmission fluid for 60 thousand kilometers and more.
Not to risk and not provoke serious breakdownsAs you pass 40 - 50 thousand kilometers. Track the condition of the oil. In many ways, its wear can be determined by the behavior of the transmission itself. If the transmissions are tightly switched, difficulties arise when switching to different modes, it makes sense to merge the old liquid from the transmission crankcase and pour a new one. The experience of the domestic owners "FIAT ALBEA" shows that 50 thousand kilometers are the optimal interval between the change of transmission fluid.
If an old lubricant will remain in the gearbox to "Fiat Albea" for a long time, even if the factory original is gradually the composition will lose their enveloping abilities. Because of this, increased friction is formed between the elements of the CAT, the temperature will begin to increase, the metal chips are formed. Wear parts contributes to the breakdown of the entire node. Therefore, the timely replacement of oil in the transmission is simply necessary.
Selection of composition
Choosing a transmission oil, car owners are often irresponsible to this issue. They are sure that inexpensive cars It is quite possible to pour frankly cheap oils. But it is a categorically incorrect approach. The efficiency, quality, reliability and durability of the mechanisms in which they participate directly depend on the quality of consumables.
In the case of the gearbox, it is important to get a dense oil film that will cover the rubbing elements of the transmission and not allow them to be premature wear. Cheap compositions qualitatively perform their functions are not capable. Like those oils that do not comply with the requirements and specifications of the car transmission itself. The ideal solution For Fiat Albea, it will be the purchase of an original oil, which is poured into the gearbox of this model at the stage of production. This composition is called Tutela Car ZC 75 Synth. It is perfect for all requirements and norms, since it is the original transmission oil for Fiat Albea.
The problem is only in its availability. Find this composition is quite difficult. If you do not manage to purchase original transmission oil, then look for an alternative in accordance with technical characteristics composition.
For Albea, it is important to use only a synthetic composition with such viscosity indicators:
- 75W85;
- 75W90.
The API requires the composition with the GL4 Plus specification and above. Using less qualitative compositions, you risk to face serious troubles and problems in the future when operating the gearbox.
- Tutela;
- Castrol;
- Shell;
- Mobil;
Little-known manufacturers do not guarantee compliance with the stated qualities. real characteristics. Because savings by transmission lubricant It may negatively affect the performance of the gearbox of your "FIAT ALBEA". Deciding with what transmission oil you will pour into the box of your "Fiat Albea", it is easy to understand the procedure for self-replacement of this working fluid. As the car owners themselves recognize, correctly picking up the oil in the gearbox, you will make half all the work. "Fiat" is quite demanding to the quality of working fluids and supplies. If you take into account this feature, italian sedan. Will be able to serve you by faith and the truth for many years.
So that you do not need any special skills and special tools in the manual. Replacing the oil in the box provides for the mandatory availability of the oil itself for the "Fiat Albea", as well as some auxiliary components:
- keys set;
- screwdriver Set;
- packaging to drain testing;
- tube for pouring a new lubricant;
- lighting devices, if under the car dark;
- observation pit, overpass or lift;
- overalls;
- rags, etc.
If someone has already changed the oil in the gearbox, it perfectly understands that practically for all cars a set of tools and materials remains standard. But if you are going to replace not only the oil in the gearbox, but also to repair other nodes, then your set will expand somewhat. For the Transmission of the Fiat Albea car, approximately 2 liters of lubricant are required. But in fact, with a self-replacement, less than 2 liters are fitted into the crankcase. This is due to the fact that it will not be able to drain all the liquid. Part of the old lubricant remains in the system.
For proper fulfillment Works Most Car owners are able to merge up to 1.7 liters of old testing from the gearbox. This allows almost 90% to change the oil in the checkpoint. Such a quantity is enough to carry out the following planned maintenance through 40 - 60 thousand kilometers. If you want the most completely, then you have to contact the car service. With the help of a special bench, the system is blown compressed airThe entire volume of old oil is excreted and full 2 \u200b\u200bliters of the new transmission fluid are poured into its place.
Step-by-step instruction
On this, the replacement of oil in the gearbox is completed. Experienced motorists advise periodically check the level. If you can do it approximately every 10 - 15 thousand kilometers, then you will be able to track the state of lubrication in the transmission, on time to change it or value as needed. Level check is performed quite simple. You need to go down the car and remove the plug of the fuel hole. With a normal ceter filler, the oil must be at the level of the lower edge of the filling hole. If the level turned out to be lower, be sure to complete the Carter. When passing more than 40 thousand kilometers by the time of verification, it makes sense to not add fresh oil, but immediately perform the procedure for its complete replacement.
"Fiat Albea" is constructive enough simple, inexpensive, but reliable car. It makes sense to look for the causes of its low popularity in Russia. This is an Italian quality machine with not quite standard for domestic consumers Design. But to the quality of assembly, indicators of reliability and durability of the car is difficult to complain. The car justifies its cost, allows you to independently carry out a wide range of work on repair and planned service. Replacing the oil in the gearbox is considered one of the simplest tasks. Because it makes no sense to give money to experts from the car service if you have standard set Tools and some free time.
Half the success is a competent choice lubricant. If you find original oileither as close as possible to it in terms of quality, the box will be able to work for a long time and efficiently during the entire declared period until the next planned replacement.
Regular replacement of oil in the PPC Fiat Ducato should be carried out in the service center, since the competent procedure is necessary special tools And the assembly pit for accessing the lower part of the minibus. High-quality lubricant, contributing to a decrease in component wear, is a security deposit of a car. One hundred Ducato provides car owners of St. Petersburg comprehensive service Light commercial vehicles at the most favorable terms.
Features of oil replacement in gearbox
The need to replace lubrication more often occurs during the operation of cars with mechanical box Transmissions, because oil in the automatic transmission is calculated by the manufacturer for a long time, but the automatic mechanism is more complicated and demanding on the maintenance. The recommended frequency of the procedure is indicated in the technical documentation, although largely depends on the intensity and conditions of use of Fiat Dukato. Lubrication B. mechanical device In any case, it should be replaced at least than 60 thousand km of mileage.
To determine exactly when it takes to pour new oil in the PPC of the minibus, allows prevention in the service center with professional equipment and qualified personnel. During operation, metal particles appear in the container of the friction of parts, and sometimes water drops, worsening the properties of effective additives. The degradation of the composition reduces protection and leads to premature wear of the PPC elements. Regular inspections by experts help assess the condition and oil level.
Benefits of service hundred ducato
At the disposal of our station maintenance Own warehouse of spare parts and consumables supplied from proven manufacturers. We guarantee our customers the quality of grease for the gearbox Fiat Ducato.fully appropriate to the recommended manufacturer. Simultaneously with spoiled oil, filter change and cleaning the mechanism from contaminants. Constant control and professional approach will ensure the serviceability of the node for the entire service life of the minibus.
By contacting any workshop of a hundred ducato to replace grease in the checkpoint, in the future you can get substantial discounts provided for permanent customers. Call, if you want to save on the maintenance of a car without prejudice to the quality of service!
